Small Rigid Trucks and Vans
Introduction
This page and the two other pages within this section (7.5t Operations and
Van Operations) have been added to the website to assist those operators of vans and 7.5 tonne vehicles
and to clarify certain responsibilities within their operations.
For new operators and companies whose core business is not road transport but who operate vehicles up to 7.5 tonnes the regulations outlined within this section are applicable. The guidance given within this section will be useful to those manufacturing companies who operate a small number of vehicles of this size range to service their clients.
- Safe Loading Practice
- The Provision and Use of Work Equipment Regulations 1998 (PUWER)
- Tail Lifts (LOLER)
Safe Loading Practice
Certainly over the last decade, the introduction of lightweight materials used in the construction of vans and small rigids has gone a long
way to improving the payload potential of the same. However, in saying this, the risk to operators of axle overloading for vehicles from
2,000kg to 7,500kg remains. Due diligence on the part of the driver is paramount to ensuring that axle overloads do not compromise safety and
in the case of vehicles over 3.5 tonne (or operators running mixed fleets) their operator license.
Companies that may potentially be at risk of overloading their vehicles are:
- Commercial Printers
- Commercial Launderers
- Multi-drop Operators
- Engineering Companies
- Scaffolding Companies
Although vehicles within these weight categories have enhanced carrying capacities, progress in construction by the manufacturers to
achieve this has resulted in vehicle bodies being larger, certainly at the 3.5 tonne level. An example of this being the long wheel base
high roof vans in operation today.
One particular vehicle type in the 3.5 tonne range that is more at risk to overloading is the Luton bodied vans, especially if a
tail-lift is a part of the vehicles construction.
Load Security
It is not always the case that vehicles within this category have the added advantage of restraining equipment built into the floor such
as restraint rings. In this case, measures should be taken to ensure that the vehicle load doesn't move, something that can be
particularly difficult in 3.5 tonne vans, where invariable there is no securing lathes or load-lock facility built into the vehicles
side walls either.
It is an offence under the Road Traffic Act 1988 to use a vehicle, or cause or permit it to be used, when the position or distribution of its load or the manner in which it is secured means there is a danger of injury to any person. This carries a maximum £5,000 fine together with obligatory licence endorsement and discretionary disqualification. Case law has clearly established that a load does not actually have to be shed for an offence to be committed
It is alternatively possible to be prosecuted under the construction and use regulations where nuisance is caused or likely to be caused by a load falling or being blown from a vehicle or moving on a vehicle. This is however not an endorsable offence.
Under the 1988 Act, the offence of dangerous driving encompasses circumstances where it would be obvious to a competent and careful driver that driving a vehicle in its present condition would be dangerous Account can be taken of anything carried on the vehicle and the way in which it is carried. 'Dangerous' is defined as likely to cause injury to any person or serious damage to property. It is, therefore, possible for the most serious offences of insecure loading (and even overloading) to be prosecuted under this provision - for example, where the vehicle was so unsafe that it should not have been driven. A dangerous driving conviction can result in imprisonment and a substantial fine as well as obligatory disqualification and licence endorsement.
Authorisations issued under the Environmental Protection Act 1990 for quarrying and related operations incorporate requirements for loads to be sheeted while on site if likely to generate dust, etc.
From 1 January 1993 the Workplace (Health, Safety and Welfare) Regulations 1992 have been in force. The code of practice accompanying the regulations requires that 'as far as is reasonably practicable, suitable and effective measures should be taken to prevent any person falling a distance likely to cause personal injury'. The code advises that, where possible, arrangements such as the provision of gantries or automatic sheeting equipment should be provided to allow for the sheeting of vehicles. If it is not reasonably practicable to remove the need for vehicle top access in this way, a safe system of work should be developed. The elements might include the use of safety lines, harnesses, collapsible handrails, staff training and emergency procedures.
There are many considerations and areas of Best Practice associated with Load Safety and Security. For further information to assist you in preventing damage to products, vehicles, staff and other road users, best practice guides are available for download at the links below. There is also additional information available, which can be found within the Road Legal (Inc C&U) section of this website at the following pages Vehicle Loading, Overloading, Load Security and Skip Loaders.

EU best Practice on Cargo Security - EU Commission

Dangers of Overloading - Vosa

The Provision and Use of Work Equipment Regulations 1998 (PUWER)
PUWER replaces the Provision and Use of Work Equipment Regulations 1992 and carries forward these existing requirements with a few changes
and additions, for example the inspection of work equipment and specific new requirements for mobile work equipment. Many aspects of PUWER
may therefore be familiar to you.
The Regulations require risks to people's health and safety, from equipment that they use at work, to be prevented or controlled. In addition to the requirements of PUWER, lifting equipment is also subject to the requirements of the Lifting Operations and Lifting Equipment Regulations 1998.
These regulations apply to all work equipment, including mobile and lifting equipment. PUWER applies to all workplaces. They affect everyone with a direct or indirect responsibility for work equipment and its use. eg: employers, employees, the self employed and those who hire out equipment.
'Work equipment' is everything from tool box tools to a dumper truck, photocopier, laboratory apparatus, lifting equipment (eg crane, breakdown crane, fork lift truck) or a pressure washer. With the exception of private cars, PUWER applies to all vehicles and the equipment mounted upon them, and it should be noted that:-
- On the public road - road traffic laws will take precedence
- Off road - a road going vehicle will be treated like any other piece of equipment
The following is a simplified summary of the key provisions. It is essential to obtain the combined regulations. Approved code of Practice and Guidance from the HSE, which can be downloaded at the link below.
- Work equipment should be suitable for the purpose for which it is used or provided and used only for purposes for which it is suitable
- Work equipment should be in an efficient state, in efficient working order and in good repair
- There are detailed requirements for inspection and testing of equipment, eg when the quality of installation or where wear and tear could affect its safety. Records should be kept
- Staff using work equipment must receive adequate instruction and supervision
- Work equipment must comply with relevant product safety laws
- There are specific requirements for guarding of dangerous parts and for protection against specific hazards such as the ejection of material from a machine
- Standards are set for the design and function of controls
- New requirements are set for roll over protection systems, eg on dumper trucks and fork lift trucks and for the carriage of passengers on mobile work equipment
Tail Lifts (LOLER)
We are aware that many operators of 7.5 tonne vehicles also have ancillary equipment fitted to their vehicles such as tail-lifts. For
those operators where this applies, we have covered the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) within this section
here 7.5t Operations, which also includes the Guide to the LOLER regulations (download).